Detail
Custom Servo Precision Press | Full-Automatic Non-Standard Press Fitting Machine
1. Product Highlights
Product Name: Custom Non-Standard Servo Precision Press, Full-Automatic Intelligent Press Fitting Machine
Core Advantages: Fully Customizable | ±0.01mm Ultra-High Precision | Full Data Traceability | Multi-Speed Regulation | Energy Saving & Low Noise | Zero Oil Leakage
Application Scenarios: Precision pressing, riveting, hot pressing, shaping and precision component assembly
2. Product Overview
This custom servo press upgrades traditional pneumatic and hydraulic pressing equipment, solving common industrial defects including low precision, unstable pressure, oil leakage and missing production data. Adopting a high-precision servo closed-loop control system, it supports accurate adjustment of pressure, displacement and speed with full-range non-standard customization. Equipped with real-time curve monitoring and intelligent quality inspection functions, it is fully compatible with MES systems, ensuring stable and consistent high-precision performance for automated precision manufacturing.
3. Core Advantages
1. Micron-level Precision & High Product Yield
It achieves ±0.01mm repetitive displacement accuracy and 0.5%F.S pressure accuracy. Six-speed adjustable pressing effectively avoids workpiece damage and assembly errors, fully meeting strict tolerance standards for micro-parts and special-shaped components.
2. Full Customization & Operational Cost Reduction
Customizable in working pressure (0.5T-20T), stroke length, machine structure and table size. Optional functional modules include hot pressing, automatic loading and unloading, custom tooling and online detection. One device supports multiple processes, effectively reducing equipment procurement and production operation costs.
3. Intelligent Data Monitoring & Full Traceability
Built-in real-time pressure-displacement curve display and automatic defect alarm system. 100+ preset process programs support one-click switching for fast product changeover. All production data can be stored, exported and cloud-synced, compatible with factory MES systems to satisfy high-end quality traceability requirements.
4. Reinforced Structure & Long Service Life
Adopting integrated welded steel frame and stress relief treatment, paired with high-precision guide rails, the machine maintains stable operation without structural deformation or precision attenuation. Pure servo electric drive realizes zero oil leakage, low noise, energy efficiency and low maintenance cost.
5. Multi-layer Safety Protection
Standard equipped with safety light curtain, emergency stop switch, overload & limit protection and self-diagnosis system. Instant emergency stop function ensures operator safety and equipment stability, supporting 24/7 continuous workshop production.
6. High-efficiency Mass Production
Available in manual, semi-automatic and full-automatic operation modes. Compatible with robotic arms and conveyor systems to realize unmanned production. It improves production efficiency by 30%-80% compared with traditional presses, suitable for sample testing, small-batch and large-scale mass production.
4. Technical Parameters (Fully Customizable)
Parameter Item | Specification |
Machine Pressure | 0.5T-20T (Customizable) |
Displacement Repeat Accuracy | ±0.01mm |
Pressure Control Accuracy | 0.5%F.S |
Pressing Speed | 1-200mm/s, 6-speed Adjustable |
Effective Stroke | 100-500mm (Customizable) |
Pressure Holding Time | 0-999s Adjustable |
Process Storage | 100+ Preset Programs |
Operation Screen | 7/10-inch Industrial Touch Screen |
Data Functions | Curve Display, Data Export, MES Compatible |
Operation Modes | Manual / Semi-Automatic / Full-Automatic |
Safety Configuration | Light Curtain, Emergency Stop, Overload & Limit Protection |
5. Core Functions
Multi-Speed Pressing: Adaptive speed control protects precision workpieces from extrusion damage.
Automatic Quality Inspection: Real-time pass/fail judgment with sound-light alarm to reject defective products.
Visual Pressing Curve: Full-process dynamic curve display for rapid process debugging and analysis.
Quick Product Changeover: One-click program switching to support flexible multi-variety production.
Digital System Integration: Supports product traceability, cloud data storage and MES/ERP system docking.
Modular Expansion: Optional modules for hot pressing, automatic handling, visual inspection and product sorting.
6. Application Scope
Applicable Industries: Precision electronics, automotive parts, new energy, lithium battery, photovoltaic, medical devices, optical instruments, hardware accessories and smart wearable manufacturing industries.
Applicable Processes: Bearing pressing, bushing riveting, terminal crimping, plastic hot forming, hardware shaping, component assembly, powder compaction and precision riveting processing.
7. Customization Process
1. Requirement Confirmation: Confirm product specifications, technical processes and production capacity requirements
2. Custom Solution Design: Provide professional structural design, configuration selection and accurate quotation
3. Production & Precision Calibration: Complete standardized manufacturing, programming and precision testing
4. Sample Testing & Debugging: Conduct free trial runs to meet formal mass production standards
5. Delivery & Technical Training: Provide instructions， installation, commissioning and operational guidance
6. Long-term After-sales Support: Offer continuous technical services and regular follow-up
8. After-sales Service
✅ 1-year full machine warranty & 2-year warranty for core components
✅ Lifetime free technical support and process optimization
✅ 24-hour online customer service response
✅ tooling improvement and production optimization solutions
Advantage Safety Quality Price
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