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Custom Servo Hydraulic Press | Full-Automatic High-Precision Hydraulic Press Machine
1. Product Highlights
Product Name: Custom Non-Standard Servo Hydraulic Press, Full-Automatic Intelligent Hydraulic Forming Machine
Core Advantages: Fully Customizable | High Tonnage Output | Servo Energy Saving | Stable Hydraulic Pressure | Low Noise & Low Heat | Intelligent Constant Pressure Control
Application Scenarios: High-tonnage pressing, metal forming, bending, stamping, trimming, punching and heavy-duty component assembly
2. Product Overview
This custom servo hydraulic press combines servo precise control with traditional hydraulic stability, solving the defects of ordinary hydraulic presses such as high energy consumption, severe heat generation, unstable pressure and low repeat accuracy. Equipped with a servo hydraulic closed-loop system, it realizes precise adjustment of pressure, speed and dwell time. Supporting full-range non-standard customization, it integrates intelligent pressure monitoring, fault self-diagnosis and data recording functions, compatible with MES systems. It delivers stable high-pressure output and consistent forming quality, ideal for heavy-duty and high-rigidity precision forming processes.
3. Core Advantages
1. Stable Hydraulic Pressure & High Forming Consistency
Adopts servo hydraulic dynamic pressure regulation technology to maintain constant pressure output, effectively avoiding pressure fluctuation during long-term operation. It ensures uniform stress on workpieces, stable forming size and extremely low defective rate, meeting mass production requirements for metal and hard material forming.
2. Servo Energy-Saving & Low Operating Consumption
Different from conventional hydraulic presses that keep running continuously, the servo motor starts on demand and stops when idle. It reduces invalid energy consumption by 30%-50%, with lower oil temperature rise, longer hydraulic oil service life and fewer replacement cycles, greatly cutting daily operating and maintenance costs.
3. High Tonnage Output & Strong Versatility
Supports customizable pressure from 10T to 500T, covering light precision pressing and heavy stamping & forming. Customizable in stroke, table size, frame structure and working mode. Optional modules include fast stamping, constant pressure holding, automatic feeding and hot pressing, realizing one machine for multiple heavy-duty processes.
4. Reinforced Heavy-Duty Structure & Long Lifespan
The whole machine adopts thickened integral steel frame and finite element stress optimization design. After high-temperature stress relief treatment, the rigid frame resists deformation and impact load. Equipped with high-precision guide rails and wear-resistant hydraulic components, it maintains stable accuracy under long-term high-load operation with excellent durability.
5. Intelligent Monitoring & Safety Protection
Built-in real-time pressure curve monitoring, overpressure protection, oil pressure overload and temperature self-diagnosis functions. Standard safety light curtain, emergency stop and limit protection ensure safe and reliable operation. Intelligent fault alarm effectively avoids equipment failure and production risks, supporting 24/7 continuous heavy-duty production.
6. High Efficiency & Flexible Production
Compatible with manual, semi-automatic and full-automatic modes, matching assembly lines and automatic feeding systems. It features fast idle speed, stable pressing speed and adjustable dwell time, balancing production efficiency and forming quality. Suitable for sample debugging, small-batch trial production and large-scale standardized mass production.
4. Technical Parameters (Fully Customizable)
Parameter Item | Specification |
Machine Pressure | 10T-500T (Customizable) |
Pressure Stability | ±1% Stable Output |
Control Method | Servo Closed-Loop Hydraulic Control |
Pressing Speed | Adjustable Fast & Low Speed |
Effective Stroke | 100-800mm (Customizable) |
Pressure Holding Time | 0-999s Adjustable |
Process Storage | 100+ Preset Programs |
Operation Screen | 7/10-inch Industrial Touch Screen |
Data Functions | Curve Display, Data Export, MES Compatible |
Operation Modes | Manual / Semi-Automatic / Full-Automatic |
Safety Configuration | Light Curtain, Emergency Stop, Overload & Limit Protection |
5. Core Functions
Servo Energy-Saving Control: On-demand operation reduces idling energy consumption, lowering heat generation and oil deterioration rate.
Constant Pressure Forming: Stable hydraulic output ensures consistent forming effect for each workpiece.
Real-Time Pressure Curve: Dynamic data visualization supports rapid process adjustment and quality analysis.
Flexible Program Switching: One-click switching of different forming processes to adapt to multi-product production.
Digital Data Traceability: Supports data recording, export and cloud synchronization for factory quality management.
Modular Custom Expansion: Optional automatic feeding, hot pressing, stamping die and sorting modules for integrated production.
6. Application Scope
Applicable Industries: Automotive parts, hardware manufacturing, aerospace, new energy, electrical appliances, mold processing, powder metallurgy and heavy industrial manufacturing.
Applicable Processes: Metal stamping, bending, forming, trimming, punching, bushing pressing, powder compacting, hot pressing shaping, riveting assembly and high-load fitting processes.
7. Customization Process
1. Requirement Confirmation: Confirm tonnage, stroke, forming process and production demands
2. Custom Solution Design: Provide professional structural scheme, configuration matching and precise quotation
3. Production & Calibration: Complete standardized processing, assembly and precision debugging
4. Sample Testing: Free trial pressing to optimize parameters and meet forming standards
5. Delivery & Training: installation, commissioning and operational guidance
6. After-sales Support: Long-term technical service and regular follow-up maintenance
8. After-sales Service
✅ 1-year full machine warranty & 2-year warranty for core servo and hydraulic components
✅ Lifetime free technical support
✅ 24-hour online customer service response
✅ tooling and forming process improvement solutions
Advantage Safety Quality Price
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